

| Subject: | Re: PS pump switch, engine compartment wiring harness, ECU, starter |
| From: | Richard Golen |
| Date: | Wed, 10 Feb 2016 15:47:45 +0000 |
The same thing happened to me two years ago. Wire from P/S switch grounded out and fried the wiring harness in the engine compartment in my 87 Westy. I put an inline fuse on the + wire. Sent from my iPad > On Feb 10, 2016, at 10:24, Jon VonOhlsen <jondvo@GMAIL.COM> wrote: > > Interesting about the PS circuit, had no idea. Possible shorts to ground > seem quite possible. > Jon > > >> On 2/9/2016 9:03 PM, John Rodgers wrote: >> This is kinda to bring everyone up to speed on recent problems on my '88 >> GL Vanagon. >> >> A little while back driving down the road the starter suddenly engaged. >> Stalled the engine. Clutched it, but could not turn off the starter. Fnally >> did, and long story short, got it tow to HESCO, one of the best garages in >> the area. They will work on anything. Even had a snowmachine mounted on >> wheels in there. >> >> Anyway, after checking, they found the engine bay harness was fried, as was >> the ECU and the starter. It seemed the meltdown began with a PS switch wire. >> >> What has been learned from knowlegable folks ln this list, is that: >> >> 1) The PS steering switch circuit is a hot, un-fused circuit. There is no >> protection of this circuit on these vans. >> >> 2) The fix ( by way of David Beierl) is to install a 7.5 amp fuse in the >> engine wiring box, in the red wire that goes from the B+ post inside the >> box to the relay box. That will keep your harness from smoking. >> >> 3) A thru 2003 BRAND NEW FROM THE FACTORY starter for a TDI DIESEL, fitted >> with an adapter plate, works perfect. This also works with a Subaru engine >> conversion. >> >> See following links: >> >> http://www.ebay.com/itm/100-NEW-STARTER-FOR-VW-DIESEL-TDI-MANUAL-TRANS-HIGH-TORQUE-2Kw-ONE-YR-WARRANTY-/300475513229?hash=item45f5bc798d:g:p8EAAOxyJX1TFmlY&vxp=mtr >> >> http://www.westyventures.com/parts.html >> >> Necessary pigtail: >> >> http://www.thesamba.com/vw/classifieds/detail.php?id=1673971 >> >> Kudos go to Peter Jones at Van Cafe for scaring me up an ECU with the >> pigtail already installed formy SHOEBOX ECU MONITOR. Since my stroke I >> don't have fin enough muslce control to do that fine soldering required. >> Hand shakes just a little to much. But he got'ter done. He is also going to >> put Davids fix on the Van Cafe web site next to the PS swich info. >> >> And KUDOS to JAY BROWN for his advice on the starter pigtail and sending me >> a new starter relay to replace the one that got fried in all this. I happen >> to have his headlight relay set-up in both my vans, too. >> >> There were many others who provided input on this, and I want to thank you >> all too. >> >> I seriously hope this helps someone else avoid the problems and expense >> that I have had with this. Remember, fore warned is fore armed! Fuse that >> wire and avoid all this some place on a dark and stormy night, between >> Somewheresville and Nowheresville! >> >> John
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