

| Subject: | Re: PS pump switch, engine compartment wiring harness, ECU, starter |
| From: | Mark Milby |
| Date: | Wed, 10 Feb 2016 10:56:13 -0500 |
Does anyone have some pictures of what they have done now that you guys have got the S%$t scared out of me. Thanks in advance, Mark On Wed, Feb 10, 2016 at 10:47 AM, Richard Golen <rgolen@hotmail.com> wrote: > The same thing happened to me two years ago. Wire from P/S switch > grounded out and fried the wiring harness in the engine compartment in my > 87 Westy. I put an inline fuse on the + wire. > > Sent from my iPad > > > On Feb 10, 2016, at 10:24, Jon VonOhlsen <jondvo@GMAIL.COM> wrote: > > > > Interesting about the PS circuit, had no idea. Possible shorts to ground > > seem quite possible. > > Jon > > > > > >> On 2/9/2016 9:03 PM, John Rodgers wrote: > >> This is kinda to bring everyone up to speed on recent problems on my > '88 > >> GL Vanagon. > >> > >> A little while back driving down the road the starter suddenly engaged. > >> Stalled the engine. Clutched it, but could not turn off the starter. > Fnally > >> did, and long story short, got it tow to HESCO, one of the best garages > in > >> the area. They will work on anything. Even had a snowmachine mounted on > >> wheels in there. > >> > >> Anyway, after checking, they found the engine bay harness was fried, as > was > >> the ECU and the starter. It seemed the meltdown began with a PS switch > wire. > >> > >> What has been learned from knowlegable folks ln this list, is that: > >> > >> 1) The PS steering switch circuit is a hot, un-fused circuit. There is > no > >> protection of this circuit on these vans. > >> > >> 2) The fix ( by way of David Beierl) is to install a 7.5 amp fuse in > the > >> engine wiring box, in the red wire that goes from the B+ post inside the > >> box to the relay box. That will keep your harness from smoking. > >> > >> 3) A thru 2003 BRAND NEW FROM THE FACTORY starter for a TDI DIESEL, > fitted > >> with an adapter plate, works perfect. This also works with a Subaru > engine > >> conversion. > >> > >> See following links: > >> > >> > http://www.ebay.com/itm/100-NEW-STARTER-FOR-VW-DIESEL-TDI-MANUAL-TRANS-HIGH-TORQUE-2Kw-ONE-YR-WARRANTY-/300475513229?hash=item45f5bc798d:g:p8EAAOxyJX1TFmlY&vxp=mtr > >> > >> http://www.westyventures.com/parts.html > >> > >> Necessary pigtail: > >> > >> http://www.thesamba.com/vw/classifieds/detail.php?id=1673971 > >> > >> Kudos go to Peter Jones at Van Cafe for scaring me up an ECU with the > >> pigtail already installed formy SHOEBOX ECU MONITOR. Since my stroke I > >> don't have fin enough muslce control to do that fine soldering required. > >> Hand shakes just a little to much. But he got'ter done. He is also > going to > >> put Davids fix on the Van Cafe web site next to the PS swich info. > >> > >> And KUDOS to JAY BROWN for his advice on the starter pigtail and > sending me > >> a new starter relay to replace the one that got fried in all this. I > happen > >> to have his headlight relay set-up in both my vans, too. > >> > >> There were many others who provided input on this, and I want to thank > you > >> all too. > >> > >> I seriously hope this helps someone else avoid the problems and expense > >> that I have had with this. Remember, fore warned is fore armed! Fuse > that > >> wire and avoid all this some place on a dark and stormy night, between > >> Somewheresville and Nowheresville! > >> > >> John > -- Mm
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