

| Subject: | Re: 1991 Carat - the drama continues |
| From: | Scott - IMAP |
| Date: | Thu, 21 Jul 2016 12:17:08 -0700 |
how can you be sure the shop installed the right switch in the right place ? Are you totally confident that they understand the high rpm switch is the one with reverse logic ( reverse to what is normal for an OP switch ) ? There is no substitute for a Real Oil Pressure Gauge. Every old Mercedes always had a mechanical one. It's the first thing you look for when firing up a small aircraft engine , etc. On 7/21/2016 6:38 AM, John Rodgers wrote: > No, what I'm saying is, a brand new switch failed right out of the box. I > supplied the new switches - and a new thermostat - to the shop. They were > quite old, having been gifted to me when a local VW shop closed. I was > gifted many genuine VW parts. Though old, but still in the original boxes, > I saw no reason not to use them. That one switch failed. New out of the box > failures are not new to me. I once had a new piece of avionics navagational > gear that cost $5000 fail on the first flight after installation only 10 > minutes from the airport after departure. Frustrating to be sure. But an > easy fix by exchanging for another new one. Took a little time to R&R the > thing. But other than that, no problem. Same with tne switch. > > John > > On Jul 21, 2016 04:03, "Frank Condelli" <RAlanen@aol.com> wrote: > >> Soooo, what you’re telling us here is that your shop rebuilt and >> installed an engine and did not install NEW $6.95 oil pressure switches and >> make sure the wiring to those two switches are in PERFECT condition. >> Better tell us the shop to avoid ! >> >> >>> On Jul 21, 2016, at 12:00 AM, Automatic digest processor < >> LISTSERV@GERRY.VANAGON.COM> wrote: >>> Finnaly got the new engine installed, tested and everything seemed to run >>> fine. Water was used for cooling while testing. Drained it out today, >>> dragged out my bong filling devise, and proceeded to fill the system with >>> 50/50 mix of glycol and water. Once filled, I took it out on Interstate >> 20 >>> eat of birmingham for a test run. Couldn't have asked fo better >>> performance. As I rxited the highway at a cloverleave, my heart sank! As >>> the van slowed the oil light came on with the warning horn. What tne >> heck! >>> There was a big grassy area in the cloverleaf, and I coasted to stop out >> in >>> it. I was puzzled. I waited a few minutes, then started again. Goosed the >>> throttle up a bit, and as the rpm dropped the oil light came on again an >>> the horn sounded. Little bells started ringing. I thought, lets try this >>> again, but take the rpm to 3000 rpm. I started the engine, held at 3000, >>> and the oil lighT DID NOT come on.as I let off on the gas, and as the >> rpm >>> hit 2200, the alarm sounded and the light came on. Aha, I thought, I've >> got >>> you now! Dynamic oil pressure fault. Started the engine, held it at idle >> - >>> no light and alarm. Push the rpm to2000 and held, still no alarm an >> light. >>> Increased rpm to 2500, no alarm, no light. Let off on the gas and whenn >> the >>> rpm dropped to 2200 the light came on and the ala3rm sounded. Definitely >>> that dynamic oil pressure system! Drove it back to the shop at 2000 rpm >> and >>> under. No problem, no light, no alarm. >>> >>> Tomorrow it gets a new switch! >>> >>> Hopefully the vehicle will be ready then for the rest of it's restoration >>> >>> John >> Cheers, >> >> Frank Condelli >> Almonte, Ontario, Canada >> '87 VW Westy, '00 Kawasaki 250 Sherpa, "98 Ducati 750 Monster & Lionel >> Trains (Collection for sale <http://frankcondelli.com/trainsal.htm>) >> Frank Condelli & Associates <http://www.frankcondelli.com/> - >> Vanagon/Vanagon Westfalia Service in the Ottawa Valley >> BusFusion <http://www.busfusion.com/> a VW Camper camping event, Almonte, >> ON, June 02 ~ 05, 2016 >>
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