

| Subject: | Re: Only 5V at Temp II sensor? |
| From: | George Gaudette |
| Date: | Sat, 27 May 2017 14:53:52 -0400 |
CORRECTION -- I just looked at my dashboard and realize I was wrong to refer to the "module behind the speedo". I had to check, but the "always on" brake light in the dash works normally (goes on and off when I work the e-brake) when I disconnect the coolant temp / fuel level etc. cluster. So that's a heck of a lot more relevant to the temp-needle-not-moving issue, I would think. Not sure that it says anything about my 5V. Fuel level gauge works normally. -George On Sat, May 27, 2017 at 2:45 PM, George Gaudette <gcgaudette@gmail.com> wrote: > Hi Volks, > > '90 water-cooled automatic camper here. > > My coolant temp needle stopped moving entirely some time ago. The coolant > blinky light works normally (blinks initially on startup then goes out, and > has recently blinked for low coolant level). > > Today I obtained a bunch 100 Ohm resistors and fashioned them in various > configurations to provide different levels of resistance when jumpering the > wires that connect to my 2-wire Temp II coolant temp sensor/sender, as > described here: > > https://www.thesamba.com/vw/forum/viewtopic.php?t=464113 > > ...which is to say I hoped to validate that the temp gauge is in working > order (including the wiring to it). > > The first thing to do was to check that there is 10V across those wires. > Instead I found there was about 4.9V. I tried with the negative lead > touching a ground point instead of the brown wire, and got 5.3V. > > Using my various resistor combinations did not make the temp gauge needle > move. I'm assuming those were moot tests because the low voltage prevents > me from establishing working testing conditions. (Yes? No?) > > A second observation: With the temp II disconnected and not jumpered, the > idling motor revs to 1800 RPM. When the wires are jumpered, RPMs drops to > "normal" (which is to say on the border of stalling, with a little mild > idle hunting). > > I assume I have to start testing the path that provides current to the > positive wire. I'm puzzling over the Bentley wiring diagrams as I am > completely unknowledgeable and inexperienced mechanically -- I've always > relied on a mechanic but am trying to build my skills and reduce expenses. > > Question 1: Has anybody seen low voltage at that location? Recall the > cause? > > Question 2: What's up with that change in idling RPMs -- expected? > > Question 3 (Bonus question!): Doesn't the ECU go into a "closed loop > operation" when the coolant temp reaches about 100 degrees F? And if so, > would low voltage supplied to the temp II sensor cause the ECU to never > switch to closed loop operation, causing poor performance? My van seems to > run OK once warm, I'm just curious. > > FWIW / since some of you might recall: Yes, this is the same van with the > short that causes the e-brake indicator light to remain on -- that is, > engaging/disengaging the e-brake makes the brake warning light go on and > off **if** I disconnect the module behind the speedo. I have not resolved > that issue. I'm not implying that there's a connection between that > symptom and my non-moving temp gauge needle; I'm too ignorant to know if > that might be the case so I'm just throwing it out there to see what sticks. > > I would appreciate your thoughts on this if you have an idea. > > -George > '90 Automatic Westfalia full camper > > > > > > >
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