

| Subject: | Re: Coolant Level Sensor observation |
| From: | Ed McLean |
| Date: | Thu, 16 May 2019 22:57:51 -0400 |
Answer to first question: $1.80 . I've tried cleaning the pins in the past with limited success. Answer to second question: Distilled water with Peak Global Lifetime antifreeze, flushed and replaced every 4 years. Additional note to first post: The level indicator system works perfectly after replacement of sensor. On Thu, 16 May 2019 22:04:09 -0400, Larry Alofs <lalofs@GMAIL.COM> wrote: >I don't understand why anyone would replace a coolant level sensor, unless >it was broken and leaking. The prongs can simply be cleaned, shined with >sandpaper if you like. > Are you using a particularly corrosive coolant mixture? Distilled water >or water from a dehumidifier is a good thing. > >Larry A. > > >On Thu, May 16, 2019 at 3:28 PM email99@nc.rr.com <email99@nc.rr.com> wrote: > >> I have, once again, replaced the 251 919 372 Coolant Level Sensor to fix >> the blinking red light in the Coolant Temperature Gauge in my '86 >> Westy. It is most annoying that this excessively high priced sensor has >> to be replaced on a regular basis. Certainly VW could have figured a >> way to measure coolant level rather than with this sensor. I have had >> to replace this sensor regularly about every 10 years and the cost has >> now reached the exorbitant level of $1.80. The list price from one >> vendor is actually $42.44. >> >> When replacing the sensor this time I made an observation that might >> help us all avoid this expensive repair. When the old sensor was >> removed I noticed one of the sensing pins was bright and clean while the >> other was black and rough. Since the level gauge measures resistance >> between the submerged pins there must be a constant small current >> passing through the coolant between the pins. This constant current may >> be removing ions from one pin and depositing them on the other, thus >> changing the electrical activity of the surface of both. After 10 years >> the difference might be enough to fool the electronic circuitry and >> cause a false positive blinking light. >> >> Has anyone else noticed this difference in appearance of the used sensor >> pins? >> >> I suggest that the electrical connections to the sensor be reversed on a >> regular basis to keep the pins in equal, clean condition. The >> electrical plug is not keyed to fit in the sensor so this is an easy >> thing to do by rotating it 180 degrees. Doing this often will not be >> detrimental so maybe at each oil change would be easy to remember. Or >> maybe just do it once now and forget about it. >> >> Just my Vanagon experience today. >> >> Ed >>
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