

| Subject: | Coolant Level Sensor observation |
| Date: | Thu, 16 May 2019 15:28:18 -0400 |
I have, once again, replaced the 251 919 372 Coolant Level Sensor to fix the blinking red light in the Coolant Temperature Gauge in my '86 Westy.� It is most annoying that this excessively high priced sensor has to be replaced on a regular basis.� Certainly VW could have figured a way to measure coolant level rather than with this sensor.� I have had to replace this sensor regularly about every 10 years and the cost has now reached the exorbitant level of $1.80.� The list price from one vendor is actually $42.44. When replacing the sensor this time I made an observation that might help us all avoid this expensive repair.� When the old sensor was removed I noticed one of the sensing pins was bright and clean while the other was black and rough.� Since the level gauge measures resistance between the submerged pins there must be a constant small current passing through the coolant between the pins.� This constant current may be removing ions from one pin and depositing them on the other, thus changing the electrical activity of the surface of both.� After 10 years the difference might be enough to fool the electronic circuitry and cause a false positive blinking light. Has anyone else noticed this difference in appearance of the used sensor pins? I suggest that the electrical connections to the sensor be reversed on a regular basis to keep the pins in equal, clean condition.� The electrical plug is not keyed to fit in the sensor so this is an easy thing to do by rotating it 180 degrees.� Doing this often will not be detrimental so maybe at each oil change would be easy to remember.� Or maybe just do it once now and forget about it. Just my Vanagon experience today. Ed
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