

| Subject: | Re: Coolant Level Sensor observation |
| From: | Dan N |
| Date: | Thu, 16 May 2019 14:35:22 -0700 |
Stephen... hehe... I did that... *"buy a second Vanagon"* ending up with 7 vanagon and NOT out of the barn yet... :-)... oh yeah *for observation and scientific research...* On Thu, May 16, 2019 at 1:14 PM Stephen Grisanti <bike2vcu@yahoo.com> wrote: > Excellent reason to buy a second Vanagon to be used as a control vehicle > in this ongoing experiment. "But, honey, there's a scientific reason we > need the second van!" > > Stephen > > Mobile > > > On May 16, 2019, at 3:28 PM, email99@nc.rr.com <email99@NC.RR.COM> > wrote: > > > > I have, once again, replaced the 251 919 372 Coolant Level Sensor to fix > > the blinking red light in the Coolant Temperature Gauge in my '86 > > Westy. It is most annoying that this excessively high priced sensor has > > to be replaced on a regular basis. Certainly VW could have figured a > > way to measure coolant level rather than with this sensor. I have had > > to replace this sensor regularly about every 10 years and the cost has > > now reached the exorbitant level of $1.80. The list price from one > > vendor is actually $42.44. > > > > When replacing the sensor this time I made an observation that might > > help us all avoid this expensive repair. When the old sensor was > > removed I noticed one of the sensing pins was bright and clean while the > > other was black and rough. Since the level gauge measures resistance > > between the submerged pins there must be a constant small current > > passing through the coolant between the pins. This constant current may > > be removing ions from one pin and depositing them on the other, thus > > changing the electrical activity of the surface of both. After 10 years > > the difference might be enough to fool the electronic circuitry and > > cause a false positive blinking light. > > > > Has anyone else noticed this difference in appearance of the used sensor > > pins? > > > > I suggest that the electrical connections to the sensor be reversed on a > > regular basis to keep the pins in equal, clean condition. The > > electrical plug is not keyed to fit in the sensor so this is an easy > > thing to do by rotating it 180 degrees. Doing this often will not be > > detrimental so maybe at each oil change would be easy to remember. Or > > maybe just do it once now and forget about it. > > > > Just my Vanagon experience today. > > > > Ed >
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