

| Subject: | Re: My clutch failed , hard, today |
| From: | Roy Nicholl |
| Date: | Thu, 6 May 2021 14:37:02 -0300 |
Scope creep is always loads of fun ... when it is Alistair's and not mine ;-) Alistair Bell wrote on 2021.05.06 12:49: > Again I agree, but … > > I’m very tempted and I’m heading to the “ while I’m in there, why not do this…?” Project creep. > > I still have the orig plastic coolant lines. I’d like to replace them. > My exhaust system needs some love > That big coolant pipe on left side of engine needs replacing ( trust me, it does) > Got an oil leak at back of engine, back is back , that needs finding and fixing > > And , glutton for punishment, I’m thinking of pulling gas tank and doing r&r on it. I’ve done that on Syncro only once before. I know what a pain it can be. > > Alistair > >> On May 6, 2021, at 8:38 AM, Dennis Haynes <d23haynes57@hotmail.com> wrote: >> >> The shift linkage sea and bushing can be done with the trans in place. For clutch-flywheel service I just pull the trans. Not dealing with the cooling system saves a lot of time. >> >> Dennis >> >> >> -----Original Message----- >> From: Alistair Bell <albell@shaw.ca> >> Sent: Thursday, May 6, 2021 11:33 AM >> To: Dennis Haynes <d23haynes57@hotmail.com> >> Cc: Roy Nicholl <RNicholl@nbnet.nb.ca>; vanagon@gerry.vanagon.com >> Subject: Re: My clutch failed , hard, today >> >> Yeah I agree. I’ll see what it is soon. Make some space in the garage this weekend and pull it in. I want to drop both trans and engine as a unit this time, if I can. Got a leaky seal in the shift linkage input shaft I’d like to fix . >> >> Alistair >> >>> On May 6, 2021, at 5:19 AM, Dennis Haynes <d23haynes57@hotmail.com> wrote: >>> >>> Funny how a clutch job can evolve to an engine conversion. >>> >>> Possible failures, broken clutch fork, linings separated and fell off pushing pressure plate out, center hub, springs failed jamming in there. >>> >>> Dennis >>> >>> >>> -----Original Message----- >>> From: Vanagon Mailing List <vanagon@gerry.vanagon.com> On Behalf Of >>> Roy Nicholl >>> Sent: Thursday, May 6, 2021 6:35 AM >>> To: vanagon@GERRY.VANAGON.COM >>> Subject: Re: My clutch failed , hard, today >>> >>> Alistair: >>> >>> Hmm ... it sounds like an opportunity for a 1.9 TDi :-) >>> >>> or ... if you want to dip into the retirement fund one of those Subi >>> boxer-diesels and the six speed that mates with them ...:-O >>> >>> >>> Alistair Bell wrote on 2021.05.05 21:53: >>>> Driving to work, new shop further away than old one, clutch pedal suddenly did not depress. Hard, firm. >>>> >>>> Made it to work without clutch. The clutch lever at trans is full down, won’t stay up. It’s either fork inside broken or clutch springs themselves hooped. >>>> >>>> Got back home at end of work day with my wife running interference >>>> and back up in her truck :-) >>>> >>>> I’ll be dropping trans and engine together this weekend. >>>> >>>> It’s actually a blessing in disguise. I have done nothing about new engine and now is a good time forced on me. >>>> >>>> Plus I can restore all the nagging worn out things… like shift rod leaking a bit on trans, clean up tranny, maybe drop gas tank ( Syncro ) and do all the usual stuff on that . >>>> >>>> And either go over the engine fully and keep, or new engine ( if some >>>> local leads come thru) >>>> >>>> This van has always been reliable and when it does fail it does so in a fashion where I can either do an on the road fix, or it’s happened near home. >>>> >>>> Alistair
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