

| Subject: | Re: VAN Rear Inside Hatch Opener |
| From: | Edward Maglott |
| Date: | Mon, 28 Mar 2022 14:46:03 -0400 |
I used a pretty low tech approach. Not very pretty but effective. I hope you can see these photos that explain what I did. https://photos.app.goo.gl/eaEW6To6q7mxiYDPA Edward On Mon, Mar 28, 2022 at 2:00 PM Dan N <dn92610@gmail.com> wrote: > Here's another link on the same topic > > https://www.thesamba.com/vw/forum/viewtopic.php?t=352626 > > On Mon, Mar 28, 2022 at 7:57 AM Jack R <jack007@comcast.net> wrote: > > > Found this on TheSamba > > https://www.thesamba.com/vw/forum/viewtopic.php?t=677329 > > > > Great idea to use Bike Cable > > > > I'm going to do a hybrid of Jim's suggestions and the door handle in > > TheSamba. > > > > Thanks for sharing this wonderful idea. > > > > Jack > > > > -----Original Message----- > > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf > > Of John Rodgers > > Sent: Monday, March 28, 2022 7:18 AM > > To: vanagon@GERRY.VANAGON.COM > > Subject: Re: VAN Rear Inside Hatch Opener > > > > Awesome, thanks! > > > > On Sun, Mar 27, 2022 at 6:04 PM Jim. Felder <jim.felder@gmail.com> > wrote: > > > > > John, there has been a lot posted about it, and I did mine long ago so > I > > > will try and remember. When it is light enough tomorrow I will try to > > send > > > you a picture of where the wire goes through the inside hatch sheet > > metal, > > > that is the one of two holes you have to drill. A picture will keep you > > > from having to make a couple of trial holes like i did. They are tiny > > > though, and they are hidden by the rear mattress unless you look up at > > the > > > inside of the door with the hatch open. > > > > > > 1. Acquire a bicycle brake cable at a bike shop. It will have a small > > > piece of metal swaged onto the end of it that will act as a stop. Pick > > up a > > > small cable clamp. I don't remember where mine came from but I doubt it > > was > > > a bike shop, probably Ace or Home Depot. Pick up a garage door pull > > handle > > > or whatever you want to use as a pull handle. The poly garage door pull > > > handle is safe on things if you shut the hatch with something in the > way, > > > and it is easy to find in the dark. I think I took mine of the > emergency > > > release on my garage door and replaced it with something else like a > lawn > > > mower pull handle. > > > > > > 2. Remove your rear door card. > > > > > > 3. Work from inside the car. Examine the mechanism to locate the metal > > > piece that, when pulled (from the inside, or pushed by the button from > > the > > > outside) and punch a dimple and drill a hole through it large enough > for > > > the brake cable to pass through but not large enough for the swaged end > > to > > > fit through. Insert the cut end of the brake cable through the hole > from > > > the inside. > > > > > > 4. Going by the picture I send or your own good sense, drill another > hole > > > through the inside door sheet metal that will allow the new hole to > align > > > as closely as possible with the first hole you drilled. The idea is to > > give > > > the cable a fair pull without a lot of angle that could make it stick > or > > > wear the cable out easily. Lead the cut end of the cable through the > rear > > > hatch sheet metal hole you just drilled and test it to make sure it > works > > > by pulling on the wire to ensure it will release the hatch lock. > > > > > > 5. Use the small cable clamp and the handle of choice to affix the > handle > > > to the end of the cable and trim the cable. > > > > > > 6. Refit the rear hatch card. > > > > > > This works the same on all years and all styles as far as I know. > > > > > > Jim > > > > > > On Sun, Mar 27, 2022 at 1:09 PM John Rodgers <jrodgers113@gmail.com> > > > wrote: > > > > > >> Jim, I have an electric lock but the driver motor is mechanically > > >> disconnected from the lock. Don't plan on putting it back that way. > > Can > > >> you better describe your solution? Or send a picture. It could be > that I > > >> have a different lock. > > >> > > >> Planning to come your way one of these days for a visit now that I > have > > >> my van back. Be nice to see you again. > > >> > > > > > >
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