

| Subject: | Re: Doing another rear aluminum bumper |
| From: | Bruce Todd |
| Date: | Tue, 2 Aug 2022 17:11:44 -0700 |
Will they come with bottle cap removers? BT On Tuesday, August 2, 2022, Alistair Bell <albell@shaw.ca> wrote: > Hey Bruce. I hope to make more bumpers, well I have to make at least 2 > sets. We will see how it goes. > > I’m kinda slightly regretting my orange choice before seeing it. But hey, > live a little . > > Ab > > > On Aug 2, 2022, at 1:28 PM, Bruce Todd <beeceetee@gmail.com> wrote: > > > > Or one side orange and the other side brown to compliment Alistair’s > best > > in class colour scheme! > > > > Thebumper looks very nice. I could also be a beta tester - and you know > > where my van currently lives. I decided to to go with my stock bumpers > > and not upgrade to keep project costs somewhat in line. Anyway if you > > begin to roll these off the Bell Industry’s assembly line - you have > > another client…I can even pick up factory seconds directly from the > factory. > > > > Bruce > > > >> On Tuesday, August 2, 2022, David Boan <dboan@outlook.com> wrote: > >> > >> I think you should paint one side white and the other orange, and > promote > >> it as an example of the spirit of compromise in marriage, > >> > >> Dave B > >> Boise > >> ________________________________ > >> From: Vanagon Mailing List <vanagon@gerry.vanagon.com> on behalf of > Eric > >> Caron <ericcaron96@COMCAST.NET> > >> Sent: Tuesday, August 2, 2022 12:40 PM > >> To: vanagon@GERRY.VANAGON.COM <vanagon@GERRY.VANAGON.COM> > >> Subject: Re: Doing another rear aluminum bumper > >> > >> I would love to have my van be orange! But, white is so darn practical > >> for heat when camping. Also, my wife is anti orange color for us. > Still a > >> orange 76 westy still fills my dreams! > >> > >> The bumpers in Orange sound great to me! > >> > >> Still aluminum can’t just be pretty polished? I don’t know these things > >> but simple care is appealing. > >> > >> Eric > >> > >> > >>>> On Aug 2, 2022, at 1:34 PM, Alistair Bell <albell@SHAW.CA> wrote: > >>> > >>> Hey Eric, > >>> > >>> Got a line of beta testers waiting here…. But I’ll put you on the list > >> :-) > >>> > >>> It’s 1/4” 5052 aluminum. Yes it’s strong enough to stand on, that’s > >> important to me too. And the top plate, the standing surface, is flat, > not > >> slightly angled as in the stock steel. So less chance of slipping off in > >> the wet. > >>> > >>> Took bumper to powdercoat today. Was going to be all black, a very > >> slight texture . But he showed me a gloss orange that so very closely > >> matches the orange doors I’ve got on van… so why not, encaps still > black. > >>> > >>> I can repaint if the orange looks silly > >>> > >>> > >>> Ab > >>> > >>>> On Aug 2, 2022, at 9:17 AM, Eric Caron <ericcaron96@comcast.net> > wrote: > >>>> > >>>> Hey, > >>>> > >>>> Looking for a Beta tester? I’ll pay shipping and more! > >>>> > >>>> Light, strong, rust proof, and stock like look? What is not to love? > >> And, Bell Industries reputation behind it! > >>>> I’m happy with a not perfect version! > >>>> I only want to know is it strong enough for one to stand on to get up > >> on the luggage rack or rear of bus? > >>>> My stock one on the front wants to bend if I try to step up on it. > >>>> > >>>> I’m blind, but why paint? Would brushed or polished aluminum stand up > >> without need of touch ups? > >>>> > >>>> Eric Caron > >>>>> On Aug 2, 2022, at 11:08 AM, Alistair Bell <albell@SHAW.CA> wrote: > >>>>> > >>>>> Four years :-) > >>>>> > >>>>> Well , since I measured the stock bumper and drew first model . > >>>>> > >>>>> Then this spring I had bumper 3D scanned. More or less fit my > measured > >> model. > >>>>> > >>>>> Then more computer modelling , time wasting . > >>>>> > >>>>> The main part of the bumper is quite fast. Cnc router cut panels, 3, > >> then held in curve on a jig, top and bottom plates tacked on. Then full > >> weld. I tig welded this one, but I’d mig the next. > >>>>> > >>>>> Router a chamfer on top weld, flap disc grind the bottom weld to > blend. > >>>>> > >>>>> It was the endcaps that took the most time. I have I think four > failed > >> versions. Flat pattern cnc cut, then brake press to bend, then a front > face > >> and a wee little rear face welded. Grind and blend etc. > >>>>> > >>>>> Now that the endcaps figured out, not so bad , or slow . > >>>>> > >>>>> So all the hard work done. I’d say less than 4 hours to make one , > not > >> counting cnc machine cut time . > >>>>> > >>>>> Ab > >>>>> > >>>>>>> On Aug 2, 2022, at 7:59 AM, Stacy Schneider <vwcrewman@gmail.com> > >> wrote: > >>>>>> > >>>>>> > >>>>>> That is really nice, you must have 40 hours in it? > >>>>>> > >>>>>> Stacy > >>>>>> > >>>>>>> On Tue, Aug 2, 2022 at 7:54 AM Alistair Bell <albell@shaw.ca> > wrote: > >>>>>>> Wanted something lighter than my previous and with no trailer > hitch. > >> Trying to mimic the stock steel bumper. > >>>>>>> Got one made well enough to powder coat and use. > >>>>>>> https://shufti.blog/2022/08/01/vanagon-making-another- > >> aluminum-bumper/ > >>>>>>> > >>>>>>> Alistair > >>>>>> -- > >>>>>> 1989 Swedish Tristar with Aluminum gates and Atiwe 16" Wheels. > >>>>>> Oldest son is an Eagle scout. > >>>> > >> > >
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