

| Subject: | Re: Doing another rear aluminum bumper |
| From: | Alistair Bell |
| Date: | Tue, 2 Aug 2022 18:57:22 -0700 |
If you want, yes :-) > On Aug 2, 2022, at 5:11 PM, Bruce Todd <beeceetee@gmail.com> wrote: > > Will they come with bottle cap removers? > > BT > >> On Tuesday, August 2, 2022, Alistair Bell <albell@shaw.ca> wrote: >> Hey Bruce. I hope to make more bumpers, well I have to make at least 2 sets. We will see how it goes. >> >> I’m kinda slightly regretting my orange choice before seeing it. But hey, live a little . >> >> Ab >> >> > On Aug 2, 2022, at 1:28 PM, Bruce Todd <beeceetee@gmail.com> wrote: >> > >> > Or one side orange and the other side brown to compliment Alistair’s best >> > in class colour scheme! >> > >> > Thebumper looks very nice. I could also be a beta tester - and you know >> > where my van currently lives. I decided to to go with my stock bumpers >> > and not upgrade to keep project costs somewhat in line. Anyway if you >> > begin to roll these off the Bell Industry’s assembly line - you have >> > another client…I can even pick up factory seconds directly from the factory. >> > >> > Bruce >> > >> >> On Tuesday, August 2, 2022, David Boan <dboan@outlook.com> wrote: >> >> >> >> I think you should paint one side white and the other orange, and promote >> >> it as an example of the spirit of compromise in marriage, >> >> >> >> Dave B >> >> Boise >> >> ________________________________ >> >> From: Vanagon Mailing List <vanagon@gerry.vanagon.com> on behalf of Eric >> >> Caron <ericcaron96@COMCAST.NET> >> >> Sent: Tuesday, August 2, 2022 12:40 PM >> >> To: vanagon@GERRY.VANAGON.COM <vanagon@GERRY.VANAGON.COM> >> >> Subject: Re: Doing another rear aluminum bumper >> >> >> >> I would love to have my van be orange! But, white is so darn practical >> >> for heat when camping. Also, my wife is anti orange color for us. Still a >> >> orange 76 westy still fills my dreams! >> >> >> >> The bumpers in Orange sound great to me! >> >> >> >> Still aluminum can’t just be pretty polished? I don’t know these things >> >> but simple care is appealing. >> >> >> >> Eric >> >> >> >> >> >>>> On Aug 2, 2022, at 1:34 PM, Alistair Bell <albell@SHAW.CA> wrote: >> >>> >> >>> Hey Eric, >> >>> >> >>> Got a line of beta testers waiting here…. But I’ll put you on the list >> >> :-) >> >>> >> >>> It’s 1/4” 5052 aluminum. Yes it’s strong enough to stand on, that’s >> >> important to me too. And the top plate, the standing surface, is flat, not >> >> slightly angled as in the stock steel. So less chance of slipping off in >> >> the wet. >> >>> >> >>> Took bumper to powdercoat today. Was going to be all black, a very >> >> slight texture . But he showed me a gloss orange that so very closely >> >> matches the orange doors I’ve got on van… so why not, encaps still black. >> >>> >> >>> I can repaint if the orange looks silly >> >>> >> >>> >> >>> Ab >> >>> >> >>>> On Aug 2, 2022, at 9:17 AM, Eric Caron <ericcaron96@comcast.net> wrote: >> >>>> >> >>>> Hey, >> >>>> >> >>>> Looking for a Beta tester? I’ll pay shipping and more! >> >>>> >> >>>> Light, strong, rust proof, and stock like look? What is not to love? >> >> And, Bell Industries reputation behind it! >> >>>> I’m happy with a not perfect version! >> >>>> I only want to know is it strong enough for one to stand on to get up >> >> on the luggage rack or rear of bus? >> >>>> My stock one on the front wants to bend if I try to step up on it. >> >>>> >> >>>> I’m blind, but why paint? Would brushed or polished aluminum stand up >> >> without need of touch ups? >> >>>> >> >>>> Eric Caron >> >>>>> On Aug 2, 2022, at 11:08 AM, Alistair Bell <albell@SHAW.CA> wrote: >> >>>>> >> >>>>> Four years :-) >> >>>>> >> >>>>> Well , since I measured the stock bumper and drew first model . >> >>>>> >> >>>>> Then this spring I had bumper 3D scanned. More or less fit my measured >> >> model. >> >>>>> >> >>>>> Then more computer modelling , time wasting . >> >>>>> >> >>>>> The main part of the bumper is quite fast. Cnc router cut panels, 3, >> >> then held in curve on a jig, top and bottom plates tacked on. Then full >> >> weld. I tig welded this one, but I’d mig the next. >> >>>>> >> >>>>> Router a chamfer on top weld, flap disc grind the bottom weld to blend. >> >>>>> >> >>>>> It was the endcaps that took the most time. I have I think four failed >> >> versions. Flat pattern cnc cut, then brake press to bend, then a front face >> >> and a wee little rear face welded. Grind and blend etc. >> >>>>> >> >>>>> Now that the endcaps figured out, not so bad , or slow . >> >>>>> >> >>>>> So all the hard work done. I’d say less than 4 hours to make one , not >> >> counting cnc machine cut time . >> >>>>> >> >>>>> Ab >> >>>>> >> >>>>>>> On Aug 2, 2022, at 7:59 AM, Stacy Schneider <vwcrewman@gmail.com> >> >> wrote: >> >>>>>> >> >>>>>> >> >>>>>> That is really nice, you must have 40 hours in it? >> >>>>>> >> >>>>>> Stacy >> >>>>>> >> >>>>>>> On Tue, Aug 2, 2022 at 7:54 AM Alistair Bell <albell@shaw.ca> wrote: >> >>>>>>> Wanted something lighter than my previous and with no trailer hitch. >> >> Trying to mimic the stock steel bumper. >> >>>>>>> Got one made well enough to powder coat and use. >> >>>>>>> https://shufti.blog/2022/08/01/vanagon-making-another- >> >> aluminum-bumper/ >> >>>>>>> >> >>>>>>> Alistair >> >>>>>> -- >> >>>>>> 1989 Swedish Tristar with Aluminum gates and Atiwe 16" Wheels. >> >>>>>> Oldest son is an Eagle scout. >> >>>> >> >> >>
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