

| Subject: | Re: Coolant light mystery |
| From: | Jim Felder |
| Date: | Fri, 16 Sep 2022 14:39:21 -0500 |
I had this blinking light problem last winter and ended up having to find a new connector (the one with the tiny contacts that plugs into the sensor). It is the same as for some other same-era VW car, don't remember which. But it solved the problem. Three years ago or so I had the problem, the light would blink light crazy and would only stop when I turned the engine off and restarted, then it would randomly start up again. I had recently installed a south african dash foil replacement. Contacting the manufacturer didn't help, they had no idea. Then one day I discovered--the light only blinked if the dash fan was running. I bought another dash fan (the kind that sits on top of the dash and plugs into the cig lighter) and that solved the problem completely. I know these two things won't help you but they might help you look for the weird thing that is causing your problem. Jim On Fri, Sep 16, 2022 at 12:25 PM Ed McLean <email99@nc.rr.com> wrote: > Please check the following Vanagon Technical Service Bulletin clip where it > states the resistance, checked with a digital multimeter, must be between > 31K Ohm and 65K Ohm and the coolant concentration must be below 60 percent > for proper Coolant Indicator LED operation. > > > > https://beakerbus.nl/2016/vw-vanagon-technical-service-bulletins/ > > > Technical Bulletin > Group: 90 > Number: 92-03 > Date: February 29, 1992 > Subject: Coolant Indicator LED is Flashing at Normal Temperatures > Model(s): All Models > > > > * refer to appropriate wiring diagram > * disconnect coolant level sensor electrical connector > * check coolant level in coolant reservoir > *** MUST be between MIN and MAX marks > * set digital multimeter, Fluke 83 (US 1119) to ohms function > * check resistance of level sensor with digital multimeter Fluke 83 > (US 1119) > *** must be between 31K Ohm and 65K Ohm with correct COOLANT LEVEL > AND COOLANT CONCENTRATION. > > NOTE > If coolant resistance is NOT within the above specifications, the > coolant MUST be drained and replaced with NEW coolant mixture of > 50 percent water and 50 percent phosphate free coolant antifreeze, > Part No. ZVW 237 104. (In Canada, use Part No. G 001 100). The > mixing should be performed before filling vehicle cooling system. > > ***************************************************************** > * CAUTION * > * Coolant concentrations of 60 percent or higher will cause the * > * overtemp / low coolant LED to activate. * > > End > > > > > On Fri, 16 Sep 2022 10:35:38 -0600, OlRivrRat <OlRivrRat@COMCAST.NET> > wrote: > > > Pretty darn sure that that Coolant Level Probe in the Expansion > Tank > > > >is nothing more sophisticated than a simple Switch > When the Probes are > > > >Submerged > Circuit Closed,, When Coolant Level drops below Probes the > > > >Circuit Opens ~ Any Break in the Circuit will cause the Light to come on ~ > > > >There are some Electronic Components within the Circuit that can cause the > > > >light to have some odd behaviors @ times ~ I have seen, in several > different > > > >Vanagons, a condition where if the Igni’Key was turned to Start in a > normal > > > >way (1 continuous move from Off to On to Start) the Light would Stay Lit > > > >but if the Igni’Key was turned to On & left in that position for 10-15 > Sec’s > > > >before turning to Start then the Light would go Off & act normally ~ > > > >I suspect that D Beierl or Dennis H or others may have an explanation for > > > >that condition ~ > > > > > > > >> On 16 Sep , 2022, at 9:33 AM, Ed <email99@NC.RR.COM> wrote: > >> > >> I believe the coolant light circuit measures resistance between the two > pins > >> of the sensor in the plastic tank. If the resistance is out of range > then > >> the light will come on. If the coolant is low or sloshes away from the > >> sensor pins then the light will come on. If the coolant has too much > >> antifreeze then the resistance between the pins will be out of spec and > the > >> light will come on. If the pins are dirty or corroded then they might > read > >> incorrect resistance. There could also be a fault in the wiring for the > >> light that could cause the light to come on. I don't know how to test > the > >> sensor. > >> > >> That all I have. > >> > >> > >> > >> On Fri, 16 Sep 2022 05:57:37 -0700, David McNeely > <davmcneely40@GMAIL.COM> > >> wrote: > >> > >>> Doesn't the coolant light indicate the level of coolant, not the > >>> temperature? I have actually had it come on when I hit a rough spot in > the > >>> road, back some years ago. Bouncy, bouncy, and the light blinked on > and > >>> off. > >>> > >>> On Fri, Sep 16, 2022 at 5:16 AM Ed McLean <email99@nc.rr.com> wrote: > >>> > >>>> The original note was a short question asking why the coolant light > would > >>>> turn > >>>> on and off at random times for no apparent reason while the > temperature > >>>> gauge > >>>> remained in the normal range. > >>>> >
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