

| Subject: | Re: Blam! Bleeder valve destruction and some other thoughts! |
| From: | Eric Caron |
| Date: | Sun, 26 Mar 2023 19:08:01 -0400 |
Hi Dave, Friend reading the Bently for me said 14 PSI with a high operating of 15 PSI. I found my system leaking and dripping at 7 PSI I won’t be able to test again until I replace the bleeder but nothing was dripping when engine running for a extended time. I got my pressure unit from GW and it connects to the blue cap. Where the overflow tank hose connects. Best, Eric Caron > On Mar 26, 2023, at 6:57 PM, ddbjorkman@verizon.net wrote: > > Hello Eric, Dennis, and all. > What is the correct top pressure that one would use to find leaks. I have a slow system leak (to broke to go see Dennis, which is always fun and instructive) that I would like to pin down, I could find other leaks just waiting to susprise me. > > Dave B. > the Boston one > > > -----Original Message----- > From: Eric Caron <ericcaron96@COMCAST.NET> > To: vanagon@GERRY.VANAGON.COM > Sent: Sun, Mar 26, 2023 6:28 pm > Subject: Re: [VANAGON] Blam! Bleeder valve destruction and some other thoughts! > > Hi Dan, > > I’m going to guess you don’t have a problem with bleeding the system. My guess is that you have a drip someplace in the lines or radiator. > > If you have the device to pressurize the system you may find it pretty fast. I found several small leaks that way that were fixed with a few turns on the clamps and one that turned out to be a dripping radiator. > > Hopefully you could just find there are drips. But, either way the device can also help with bleeding in the future. > > I was able to get much of my lost coolant back into the system before turning on the motor. > > Eric Caron > > > > > On Mar 26, 2023, at 5:42 PM, Dan N <dn92610@GMAIL.COM <mailto:dn92610@GMAIL.COM>> wrote: > > > > Thanks Dennis... > > > > This comes very very handy at the right time. My daughter came back from a > > long trip and she has to top up the expansion cooling tank every couple > > hundred miles. A small cooling hose was replaced in Tucson, AZ and I think > > the shop didn't bleed it right. I will do it myself when the weather is > > better... cold, rain, snow here in Oregon. > > > > thank you... thank you...thank you, > > > > dan > > > > On Sun, Mar 26, 2023 at 8:05 AM Dennis Haynes <d23haynes57@hotmail.com <mailto:d23haynes57@hotmail.com>> > > wrote: > > > >> Adding to the recent discussion on the future of service support for the > >> Vanagon, having to deal with the cascade of parts failures that often > >> accompanies repairs. Imagine the impact this presents to a shop now that > >> the vehicle has to pushed off the lift and out of the way waiting for mor > >> parts. > >> > >> Now back the technical. > >> The hardest recovery for the Vanagon cooling system is having the radiator > >> and coolant pipes emptied. This is the worst case have to bleed the system > >> enough to get anything to flow. That bypass has to opened or the hose > >> fittings opened enough for air to get out. I have even disconnected that > >> top hose and back filled the hose and coolant pipe as that bypass is not > >> really large enough to do this quickly. > >> > >> As for method of bleeding I have post many times. The process needs to be > >> done quickly and be completed before the engine can significantly warmup. > >> > >> 2 nd person helps. > >> Have person in rear ready to pour coolant and install cap. Screwdriver or > >> something to hold engine 1,800 to 2,000 rpm. > >> Person in front to operate bleeder. Here is the process! > >> > >> If system empty open radiator bleeder, fill pressure tank, allow coolant > >> to flow down as much as possible. This will allow some coolant to fill > >> coolant pipes and bottom of radiator. Do not raise front! Both heater > >> valves should also be open. > >> Option, If you have the means to pressurize (test set) the system, do so. > >> You can use pressure to push the coolant up into the radiator. Close > >> bleeder, add more coolant and use pressure opening bleeder, repeat until > >> you get coolant at the bleeder. This method will do 90% of the bleeding > >> process. > >> Without the pressure fill option, start engine and immediate get revved up > >> to the 1,800 rpm or so and hold it until completely done. This is extremely > >> important as you need the pump to do the work. > >> Fill pressure tank while the front bleeder (and bypass) is open until > >> coolant comes out near bubble free. > >> Close front bleeder. Top off pressure tank and install known good pressure > >> cap. Now you can allow engine to return to idle. > >> Hopefully this is all done before the temp gauge even begins to move. > >> This should get you to the system will work. Let it run, test that both > >> heaters are getting some flow. Occasionally rev engine a bit, watch temp > >> gauge and check that you get radiator flow. During this reconnect hose to > >> recovery tank and fill. Ensure radiator fan turn on. > >> > >> > >> If this does not work, then next step is to wait for it to completely cool > >> down. Do not open pressure and try to continue filling a hot engine. As the > >> coolant warms up it will quickly vaporize and trying to fill the system > >> while waiting for the thermostat to open actually effects engine the same > >> as system pressure failure while driving. The thermostat needs coolant flow > >> to operate. Without flow it and the temp sensor can only sense steam and at > >> that point the engine is being tweaked. > >> > >> If all is well, over the next few heat-cool cycles the system will purge > >> the remaining air out and refill from the recovery tank. Monitor it as it > >> may need to be refilled. Keep in mind that fresh coolant will also have > >> some entrained air that will also purge out. > >> > >> As for the choice of parts replacement, 85 was the last year that part was > >> used. Do you think used will be reliably better than what you have? > >> Current plastic replacement is probably from old acquired tooling with > >> questionable quality. It should work but! > >> For the aluminum one, someone invested significant time and money to > >> develop that part. If we want entrepreneurs to continue to invest in > >> supporting our vehicles we need to buy their stuff. > >> > >> Dennis > >> > >> > >> > >> > >> > >> -----Original Message----- > >> From: Vanagon Mailing List <vanagon@gerry.vanagon.com <mailto:vanagon@gerry.vanagon.com>> On Behalf Of Eric > >> Caron > >> Sent: Saturday, March 25, 2023 9:02 PM > >> To: vanagon@GERRY.VANAGON.COM <mailto:vanagon@GERRY.VANAGON.COM> > >> Subject: Blam! Bleeder valve destruction > >> > >> Hi listers, > >> > >> So, Still working on doing my own radiator change out. > >> > >> New undamaged one now in the van. This one is made in South Africa in > >> early 2020 according to the sticker. > >> > >> I waited for a friend to help with the process of adding in coolant into > >> the reservoir. He has done this work before. > >> > >> Unfortunately. He lost patients when the temp sensor didn’t open and let > >> hot coolant in and decided to open the engine bleeder > >> > >> This is the bleeder I mentioned was stuck and I decided not to ever turn > >> it. > >> > >> Well he did, and it would then leak and could not be made to stop leaking. > >> > >> I have some options now. > >> > >> First, anyone out there got a good used 1.9 bleeder set up? > >> Next, I could get a new plastic one. > >> > >> I only check GW as the site is pretty easy for me to use, but other > >> venders might have better options. > >> There is a aluminum one there for 221 but I’d like to be a bit more budget > >> on this as I don’t expect the 1.9 set up to last more then another 10 years > >> or so. After that electric? > >> Another option, my friend took a old 1.9 bleeder and removed the valve and > >> inspected the set up. Two tired o rings. He suggests we replace the o > >> rings and then exchange this one with mine. > >> > >> That means just the piece that you open and close and not the entire > >> assembly. > >> > >> Anyone ever try that before? > >> > >> This spare valve he will fix is working smoothly but the O rings are hard > >> and broken, very likely like the ones in my current now leaking valve. > >> > >> Thoughts and suggestions? > >> > >> I know the “best thing is to upgrade everything to 2.1 but that isn’t an > >> option unless I get a donor for the needed parts. > >> In a way I’m glad he turned the bleeder as it clearly was in bad shape and > >> even if not turned was likely to fail. So maybe best it happened in the > >> garage. > >> > >> Bleeder thoughts or sources appreciated. > >> > >> Eric Caron > >> 84 Westfalia > >>
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