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Subject:Air flow meters.
From:Dan Houg
Date:Wed, 16 Nov 1994 10:50:39 CST6CDT

Here's some info on airflow meters, for better or worse.
I made a $180 mistake a couple years ago by convincing myself my 
airflow meter was bad ( I had 'bogging' problems and 'low' [read 
typical] fuel mileage).  I had taken the ohm meter readings per the 
tech manuals and the values jumped around when moving the air vane.  
I thought , "oh, its bad" and willfully paid for a new Bosch unit 
from the dealer.  I checked the new unit, and its values also varied 
in a non linear fashion as I moved the air vane.  I checked another 
van with similar results indicating a 'bad' unit.  Engine 
performance/fuel mileage/drivability varied not a wit with the new 
unit.  ( I kept asking my wife- 'it seems a little better, doesn't 
it?').  Anyway, as the saying goes, "Wisdom comes from experience.  
Experience comes from mistakes."

On my quest ( and after  my purchase) I called a place in Minneapolis 
specializing in high-end German cars.  They said the *only* way to 
check out a suspected airflow meter was to put an oscilliscope on the 
voltage output lead of the airflow meter and move the vane while the 
harness is connected and the key on.  A good meter will give a smooth 
voltage change on the oscilliscope screen--  a bad meter will result in skips and jumps in the 
displayed voltage.  They faxed me an internal wiring diagram for a 
4-lead airflow meter (manuals sometimes show an internal diagram of 
the 6-lead ones).  Here's the pin breakdown on a 4-lead meter as 
found on at least '83-'85 Vanagons:

Pin 9 - Input 
Pin 8 - Reference voltage
Pin 5 -  Ground
Pin 7 - Wiped output (the one that varies with the vane movement)

So, attach the oscilliscope to Pin 7 (by back-probing thru the 
harness) and a ground.

I did have an airflow meter fail on a Toyota.  The symptoms were an 
extremely sharp engine cut off at very specific rpms.  Other rpms ran 
flawless.  The dealer said it was a $550 item so I took mine apart to 
see if it was repairable (prompted by the dealer assertion that there 
was no way one could repair one).  Everything looked good with no 
burned spots on the carbon resistors so I took a pencil eraser and 
gently cleaned the carbon track.  Then I used piece of paper card-stock to 
clean the underside of the wiper.  Put it all back together, resealed 
the plastic lid with silicone sealer and have had a perfectly running 
airflow meter for the last 50,000 miles!  Somenone had posted a 
repair by elongating the mounting screw holes to present a different 
portion of the carbon track, this sounds like a good idea too, 
especially if the wiper has worn a groove in the  track.

Airflow meters DO go bad, the individual carbon resistors and/or the 
carbon track can burn out.  But I'm sure suspect of the diagnostic 
procedure using an ohm meter.

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