

| Subject: | Electrical Ground Connections / Temperature Sender; '81 Vanagon |
| From: | Lee Wood |
| Date: | Thu, 12 Jan 95 10:45:16 PST |
"Dan Houg" <fairwind@northernnet.com> wrote: >Subject: cleaning up that ratty idle > Mike P. wrote asking us for help in getting the rats out of his engine: > >Here's my fix that worked on my '85, I'd posted this earlier but I >didn't keep a copy and I'm don' feel up to an archive search this >early in the am. > >1. Clean all engine grounds, ie the main one on the left side of the >block but check others. A couple of weekends ago, I spent an hour under the engine lid on my '81 camper with a can of spray contact cleaner, pliers and a screwdriver trying to find and clean all the electrical contacts and grounds. I couldn't find the grounds for the fuel management computer system, though. The only thing that might have been it was two (white) wires running from the wiring harness to a nut underneath the #3 intake manifold tube. I couldn't get at it the connection, so I left it alone for now. Can some kind soul out there enlighten me? Was that the ground connection? If not, where should I look for these ground wires on an '81 vanagon? Are there some on the underside of the engine, too? On a related note, I replaced the temperature sender on #3 cylinder head that sends info to the computer. It tested out as defective when I used the VOM test procedure in Haynes. When I took it out, despite liberal use of penetrating oil, it took almost all the threads out of the cylinder head with it. (That's one thing I really hate about aluminum heads!) I used a thinner washer when I reinstalled the new one, so I picked up about another turn worth of depth into the head, but I didn't dare really tighten it much beyond finger-tight. Can anyone offer an informed opinion about the effectiveness of the sender with the reduced surface contact with the head? I'm not really worried, but should I be? Could I have handled the replacement in a more effective manner once the damage was done? The only alternative I can think of is to pull the engine and put a heli-coil in the head. Right now I have that on the list of things to do when the engine eventually needs rebuilding. I had reservations at Yosemite this weekend, but I'm bagging it. ANOTHER storm is on the way in with ETA of Friday night or Saturday morning. Rats! Lee To: VANAGON@LENTI.MED.UMN.EDU
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