

| Subject: | Re: Vanagon fuel tank r&r |
| Date: | Tue, 03 Jan 1995 12:51:04 +0500 |
>Jack Reed's notes on the subject (last month) are excellent. Unfortunately, >his information on the likelihood of rust in the trough on the top of the tank >is also right on: that's where my leak is -- a pinhole in a field of rust >about 6 in. in diameter. > >I took Jack's recommendation to run the car low on gas perhaps too seriously. >The car had less than a quart of gas in it when I drained the tank. Now I >have to track down a used tank, or see if some brave soul welds gas tanks. > >The only change I made in Jack's steps was to use a transmission jack under >the tank. Not because the empty tank is heavy -- it's not -- but because the >jack lets you drop the tank a little, look around, find the connections you >missed, get a flashlight in there a little, without the worry of a gas tank >in your lap. > >The trough that catches dirt and rusts is for the hot air duct, so if you >smell gas when your tank is more than half full and the heat is on, you may >have some seepage and be on the way to my actual leak. Just another old- >Vanagon nightmare for you to lie awake about. Not a problem if you keep the >tank low, but the gas station guy was wondering why I was in every day for >$3 of premium. > >Jack, thanks again for the notes that confirmed it's a DIY job. >B. I couldn't help but respond. I'm a avid motorcyclist and we always have rusty tanks. One of the shops sells a fix it solution. The kit contains some acid and a polymer which you pour in your tank. The kit costs around $20, I've never had to use one, but I think it would be a good idea to look into. They say this will fix all pinhole leaks and leaves you with a tank that will not rust. Check around, maybe this is an option. Chris.
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