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Subject:Re: Brake booster troubleshooting
From:Harry Yates
Date:Tue, 28 Feb 1995 15:38:15 +0000

Hi Alistair.  Thanks for your help. I have saved, and printed out all 
the information everyone has contributed so far.  I'm not sure that 
it is the pump that is failing at this time, but I shall keep this 
info in case I have to dig further.  I shall let everyone know the 
outcome of this drama, for sure!

Thanks,

Harry.

> Remove the hose from the pump and undo the 3 bolts that secure the top
> plate of the pump to the body. There is an O-ring between the two parts,
> see if it is still good. Examine the top plate, are there circular wear
> marks (deep) on the surface? You can polish then out on emery cloth and a
> flat surface. Inside the body there is a vaned pump mechanism that will
> "screw" up and out when the engine is turned over, pushing itself against
> the top plate and making a good seal.
>  The black vanes should be free moving in their slots so that they can be
> flung outwards by centrifugal/centripetal force when the mechanism rotates.
> See if they do move, sometimes as the mechanism wears against the top
> plate the slots get sort of peened over and drag on the vanes. I carefully
> filed the peened-over slots with a safe-sided little file that originally
> is used for sharpening Japanese saws. 
> 
---------------------------------------------------------

Harry Yates     Internet: hyates@BCIT.BC.CA
'90 Syncro Westfalia
'87 Golf Diesel

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