

| Subject: | Re: Engine rebuild questions, '81 Vanogon |
| From: | Dave Kautz |
| Date: | Thu, 12 Oct 95 10:01:53 PDT |
Johnny Stutsman writes:
> I had a leak down test done on my engine and the results said that the rings
> and valves are seriously leaking. I am planing to start a rebuilding the
> engine as so as possible. But what I want to know is there any way to know
> test if the bottom end is still in good shape before I drop the engine?
> This engine has low miles, I just bought this van a couple of months
> ago knowing it had problems but I'm afraid the previous rebuild was a
> shoddy job. This makes me worry that rebuilding only the top end will
> not be good enough.
>
I'd say you can learn something about the condition of the bottom end
without splitting the cases if you check the following:
Crankshaft end play
With the pistons/cylinders removed, examine the cam lobes for wear by
peering into the case with a flashlight. The wear pattern on type IV
cams is very apparent and visible. See Tom Wilson's book for good
representative pictures.
Sideplay of the connecting rods can be measured and a subjective measure
of journal clearance can be done <I'm thinking here that if one of the
connecting rods "wags" a lot more than the others, there's a problem>
Fit between wristpins and small end bushes.
I don't know if there is consensus on this or not with other listmembers,
but I'd say that the first thing to wear out in a type IV bottom end is
the camshaft.
Best of luck with your engine,
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