

| Subject: | Replacement of oil cooler hoses |
| Date: | Mon, 13 May 1996 18:05:16 -0400 |
HELP !! First time posting, long time subscriber to the vanagon list. Sing this phrase to the Elton John tune, I�m still standing... �I�m still stranded yeah, yeah, yeah�. While on a weekend trip to lovely Rochester NY, I blew one of the hoses that runs to and from the oil cooler on my 90 Vanagon Westfalia. Put enough duct tape on to limp to the local VW dealership. Dealer did not have parts on hand (of course) had to overnite them for tomorrow. A $20 charge to express a $17.00 hose. Then they proceeded to tell me that replacing hose(s), do both while in there, and filling/bleeding the cooling system would be 5 hours in labor at $54.00/hr. At this point I picked my jaw up off of the floor. I tried to have the service manager explain to me why it was soo much labor when I can clearly see both ends of the hose and the hose clamps. His response was that the oil cooler had to be removed to replace the hoses that run to it. He went on to say that it was in a tight area, which I agreed, and hard to work on. He also said that filling and bleeding the coolant was about 1 - 1 1/2 hours worth. He suggested that if this seemed unreasonable that I try the repair myself. So maybe I will ! So here is my question(s), Is 5 hours labor reasonable to do this repair or did the dealer have $$ dancing in his head ? Has anyone done this repair themselves, and if so how complicated is it ? I do have some basic tools with me and could buy what I don't have. On bleeding the coolant system, How difficult is this procedure ? I'm kind of paranoid about doing this. Have heard lots of horror story's about bleeding the coolant systems on these engines. If anyone has some quick advice please post tonite, I'm stranded in Sunny Rochester and need to get on the road back to work. Boss is understanding, but... Oh by the way, I have a brand new Bentley manual at home, sitting on top of the toilet. Thanks in Advance, Scott Curtis SCURTIS269@aol.com Process Engineer, Tenneco Packaging 90 Westfalia 85 BMW 325E 85 Volvo 240 SW
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