

| Subject: | '75 won't start |
| Date: | Tue, 2 Jul 1996 22:54:23 -0800 |
...since I messed around with it on Sunday. What happened was that I had a short brass fitting stuck in the oil pressure sender hole. The sender of the oil pressure gauge used to be attached to a brass T long enough to clear the distributor, a T that I had assembled from shorter ends five years ago, a week after buying the bus. Those were still the dark ages when I didn't know about VDO, their adaptors, and the multitude of merchants thriving in the air-cooled aftermarket. Enlightened by two years of avid V@L reading and prompted by teflon tape-induced erratic readings, I decided to replace my homemade T with the real thing. Unfortunately, all but the lowest end came unscrewed, the latter stuck in the sheet metal recess and barely accessible with a small vice-grip. All the awkward use of the vice-grip accomplished was to tear the fitting and drop some brass shavings into the hole (I fished them out with Q-tips). To make a long story short, I had to remove the sheetmetal, i.e., practically strip the left part of the engine almost to the bare block, just to get a good grip on the small pipe. Many hours later, everything was reassembled and I started up the engine. Started right up, but ran a bit rough; I revved it a bit longer, maybe 30 seconds, let it return to idle and it stalled. Returned to the back to "look and scratch my head" and found that I had forgotten to reconnect the electric plug to the air-flow box. A-ha!, no wonder, I thought. Reconnected it and started up the engine, but it ran just as badly and eventually stalled again. Since then, it has refused to start. Well, what could it be? Obviously, I will have to perform a few tests, make sure it gets fuel and spark. But I don't understand why it failed so abruptly. Did some reading tonight and learned that once the starter is released, the fuel pump relay receives its signal from the air-flow box. Hence the fuel pump was not pumping during the 30 second run when the air-box connector was unplugged. Could this have caused some damage? Any and all suggestions or guesses of likely candidates for inspection, no matter how crazy, will be greatly appreciated. --Sami (the Sunday mechanic) dakhlia@wuecona.wustl.edu PS: My oil leak is much worse than before. I will have to find some contortionist 15mm wrench to tighten that new VDO hose.
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