

| Subject: | Re: Warning:To Syncro owners |
| From: | ERIC ZENO |
| Date: | Tue, 20 Aug 1996 12:45:49 -0400 (EDT) |
On Tue, 20 Aug 1996, Tim Smith wrote:
>
> Eeeeek!
>
> What RPM? or speed?
I was going about say.... 20 mph.
any idea, it shouldn't have overrevved, the FI would
> shut off the gas nicely (BTDT), and the engine braking should be sufficient
> to prevent runaway I presume... so I'm lost.
>
The clutch pedal was in. Motor was at idle.
> I'm guessing the clutch disc had a lot of cracks in it, and finally let go
> at higher but normal RPMs. If you look at some pieces where they broke you
> may be able to see 'beach marks' like the sand ripples on a beach. These
> show the growth of fatigue cracks (like tree rings) The surface appears
> dull gray, where the metal has been progressively parting. Once it lets go
> the metal should appear more jagged, since it's tearing apart fast.
> Finally, if there are small areas silvered over this is where the loose
> pieces have been bumping into one another. So, longterm slow failure should
> show beach marks + tear zone (maybe +silvering), quick failure is tear zone
> only. Any chance the pilot bearing in the hub is out to lunch too? Although
> this is not attached to the disc it keeps the shaft/disc centered and
> spinning properly. It _may_ be a factor. Keep us posted, this could've
> been real nasty shifting from 3rd to 4th on the highway at 55+mph!!!!
> Thanks, glad no personal damage. tim
>
I think it was just stupid of me to keep it in Creeper gear with the
clutch in. At 6:1 gear reduction, times 1st gear Rpm, at 20 mph,
the disc was flying. I think the G-force would distroy any disc!
>
Oh Well another week of work to add to the list!
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