

| Subject: | Re: Clutch cylinder rebuild kits? |
| Date: | Fri, 17 Jan 1997 18:12:39 -0400 (AST) |
Don't thank me, John Anderson provided this very useful info a while back. Tim >From: John Anderson <vwbus@netbiz.net> >To: Multiple recipients of list <vanagon@lenti.med.umn.edu> >Subject: Re: Clutch cylinder rebuild kits? >X-Listprocessor-Version: 6.0c -- ListProcessor by Anastasios Kotsikonas > >FWIW I got the rebuild kits for the clutch master and slave >cylinders the other day from my local import parts guy. VW >had only the slave kit available for $31, well import guy >wants $20 for master kit (2 seals, 1 belows, 1 clip) and >$20 for slave kit for FAG cylinder (1 seal, 1 belows, 2 clips) >and $15 for slave kit for ATE cylinder (as above, 1 clip) I bought >all these as both Vans '81 and '85 needed rebuilt, and they have >each type of slave. They also have 1 ATE and 1 FAG master but >the rebuild kit is interchangeable for masters. > >Further FWIW the master cylinder kit is Beck/Arnley World Parts >part no 071-7491 is made in germany with a FAG bellows but >"generic" seals. > >The FAG slave kit is a FahrzeugTechnik part contains all FAG >rubber components and carries their number 656-111 or VW 251 798 041 >Bellows is FAG K2559, seal is FAG H25305 > >The ATE slave kit is a Wagner kit again with all FAG parts their >part F103522. Bellows is FAG K2351 6, seal is FAG H25302, seals >are near enough interchangeable, bellows are drastically different >diameters, we'll see if everything fits tomorrow weather allowing. > >I also had to pick up a smaller 2 stone cylinder hone for the >master cylinders which set me back $14 for a nice Lisle tool >but annoyingly the stones are fairly coarse and finer were >not to be had, as I'm not about to make a final finish hone >and can't get sandpaper far enough down the small bores, I'll >live with the finish, better than I had anyway. > >So for a total investment of about $90 I'm rebuilding all >4 cylinders, where 1 rebuilt master was going to run me the >same amount. I'm pretty satisfied but have only thus rebuilt >the masters, will do the slaves tomorrow. Seals were not >quite like OEM for the masters but should not affect function. > >I STRONGLY URGE people to bleed these things out now while you >can, standard brake procedure works fine regardless of Bentleys >warnings to use a pressure bleeder, Haynes says do it the old >fashioned way. The master cylinders in these systems have some >rather intricate and in both of my cases rather clogged valving >in the piston and resevoir feed. I'm not even sure what the valves >do entirely but expect both my systems to be much improved. Bleeding >these would have prevented the profound amounts of sediment from >forming in each, let alone the rust. > >John >vwbus@netbiz.net > >
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