

| Subject: | Re: Fuel tank leaks -Reply |
| From: | Bob Bellanca |
| Date: | Tue, 2 Sep 1997 15:34:04 -0700 |
Boy, I'd be bringing those guys beers in the evening and fruit cakes fer Christmas. Bob Bellanca ---------- > From: Eric Small <Eric_Small@AMRCORP.COM> > To: Vanagon@GERRY.SDSC.EDU > Subject: Fuel tank leaks -Reply > Date: Tuesday, September 02, 1997 1:37 PM > > My local dealer, Metro VW, in Dallas, TX replaced all the leaking fuel lines on > my '86 GL (150K at time) both in the engine compartment and over the tank > without charge. The service manager told me that VWoA had an advisory to > dealers to fix any and all fuel leaks on any and all VWs! Ya'll might want to > look into it. > > BTW: I have heard that (in short) the new *reformulated* fuels are causing fuel > lines designed for the *original* ;) fuel formula to break down. > > Also, the same dealer replaced my rear heater core last winter at no charge > under a similar directive by VWoA. > > Eric Small > Dallas, TX > '86 GL > '93 Audi 100 > > >>> Todd Last wrote: > >I just wanted to report to the group a success! My fuel tank no longer leaks > >when full. But let me tell you, it is not a fun time doing the repair. > > > >I went to the dealer (who knew the parts to replace from memory - if that > >tells you anything) to get the parts. I wanted to replace everything if I > >were going to the effort of pulling the tank, so about $45 later I left with > > 4 seals the crossover vent tube. The parts guy suggested using a > >transmission jack to raise and lower the tank. > > > >Well, let me tell you, dropping the tank is not the problem so much as how VW > >chose to route the vent tubes and the general lack of clearance. It also > >gives you a chance to find out first hand how much dirt collects in the > >valley in the middle of the tank. Usually while on your back wrestling the > >tank out and looking up. (wear goggles) > > > >I also replaced the cloth covered hoses to the vent tanks with fuel-injection > >hose and replaced all the clamps with fuel-injection clamps. (Being > >determined to erradicate all leaks.) > > > >The worst part was putting the tank back in because you have to route the > >crossover vent tube OVER all sorts of plumbing, wires and cables. I am > >convinced that black-forrest elves with long, thin arms did this job at the > >factory. > > > >It was an interesting way to spend a day. It took me two days to get the > >courage to fill the tank up - because I would have gone insane at the thought > >of having to do it again if it still leaked. So far - no leaks!! > > > >For those of you considering it, it is not a job for someome without long > >arms and patience. <g>
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