

| Subject: | Help me split the case!!! |
| From: | Tom Young |
| Date: | Thu, 20 Aug 1998 20:55:51 -0700 |
I'm slowly tearing into the junk yard 1981 or 1982 2.0L engine that I
may or may not end up rebuilding, and it's time to split the case.
Tom Wilson's book "How to Rebuild Your Volkswagen Air-Cooled Engine"
says "there are 20 case parting-line fasteners on the Type 4."
Here's my count of fasteners so far:
Cumulative
----------------Description---------------------- --Count--
1 small bolt/nut at lower front of engine
behind flywheel 1
4 studs/nuts along bottom of engine 5
1 long bolt in the middle of left side lifters 6
1 stud/nut below oil cooler 7
2 studs/nuts surrounding oil pump 9
2 studs/nuts surrounding rear oil seal 11
1 long bolt/nut at top rear, below breather 12
2 small studs/nuts to left of breather 14
5 bolts/nuts along top of engine 19
6 large bolts/nuts surrounding crank bearings 25
so don't believe everything you read in books!
Anyway, who ever put the engine together the last time used what
looks like a "form a gasket" sealer; the case has a red rubbery
substance exuding from all along the case parting-line, and if feels
glued together. My first tentative attempt to part the case ended up
with no progress; I'd swear there's still a bolt in there somewhere!
Any secrets/tips/tools/techniques that makes parting a case easy?
I've dreamed up a "tool" using a coupling nut and a pair of bolts
that I think I could use to "push apart" the case at the piston
holes, but maybe someone has already solved this problem!
TIA.
---------------------------------------------------------------------
Tom Young young@sherlock.SIMS.Berkeley.EDU
Lafayette, CA 94549 '81 Vanagon
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