

| Subject: | Stumbling problem solved |
| From: | John Clavin |
| Date: | Thu, 8 Oct 1998 21:01:51 -0500 |
I have been plagued with the infamous stumbling problem for several years and believe I finally cured it. I tried all of the various suggestions regarding temperature sensors, fuel injector cleaning, reseating connectors, etc. Here's what finally isolated the problem and worked for me. I was suspicious of distributor/hall sensor/coil for some time because the problem seemed to disappear for a while when I replaced the hall sensor last year. However, it soon returned. Also, I noticed that it was associated with various degrees of erractic behavior of the tach. I finally discovered some corrosion on the plug which connects at the side of the distributor to the hall sensor. This plug has three tension contacts which are not one of VW's engineering triumphs. Each contact is a u-shaped jaw shaped and tensioned to be a tight fit when the opposing pin slides into it. The pins in the opposing socket do not enter it longitudinally, but are positioned so that the contacts fit over then sideways. My description may not be clear, but you will see what I mean by taking a look at the connector. The problem was that the tensioned contact was corroded and stressed, thereby not making good contact. I cleaned the contact area with some 600 emery paper and retensioned it by carefully persuading it with a dental probe. This fix lasted from last fall until a few months ago when the humidity here increased after being dry for most of the summer. The stumbling problem returned in spades, but disappeared immediately upon application of another treatment. I suspect that the emery paper has removed any plating remaining on the contact making it more susceptable to corrosion in the future. And, of course, this is a connector which cannot be obtained from the dealer without being attached to a mega-dollar cable harness. If anyone has any sources for this part, I would appreciate hearing. Thanks. ********** John Clavin | jjc@bga.com | Austin, TX **********
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