

| Subject: | Re: Soldered Connections |
| From: | kenneth d lewis |
| Date: | Sun, 31 Jan 1999 08:16:49 EST |
I have to agree with Mr. Wilford as long as the proper crimper is used. I would not use the type of crimper that makes a flat crimp. Instead I use the crimper that leaves the crimp shaped like a "B". Then I pull hard on the connector to test. This connection will withstand heat and vibration much better than solder. Drive Safely & Good Luck Ken Lewis<Kernersville,NC>86 VW crewcab;60 T-5 Coupe On Sat, 30 Jan 1999 23:36:13 -0600 Dave <dave@V-DUB.MUSA.COM> writes: >I do not agree with your logic, a crimp connection is far more likely >to >vibrate apart than a properly soldered connection. As for the issue >of >corrosion you must clean any soldered joint to remove flux. Flux >solvent or >isopropyl alcohol work well. Actually Isopropyl alcohol leaves its >own >residue, the best solvent is Ethel Alcohol (good luck trying to buy >it). >Flux is a corrosive liquid residue that left over from the solder. >Most >solder has a "rosin" core that contains the flux, flux helps the >solder >"stick" to the metal. To make a solder connection that would be >highly >resistant to breakage or corrosion I would do in the way David >recommended >with one addition, hook each of the wires to form a good mechanical >connection. If you're really worried about strength use silver >solder. BTW >never use electrical tape, it doesn't seal and leaves an awful sticky >mess, >always use heatshrink, if the situation is such that heat shrink is >not an >option use coldshrink (the stuff that stretches and uses no adhesive). >That's how we do it on our nuclear reactor. > >Dave Filcoff dave@v-dub.musa.com >Volkswagens! http://v-dub.musa.com >------------------------------------------------------ >87 Vanagon GL Wolfsburg Weekender (132k) >88 Fox GL 4 door (154k) >90 Associated RC10 Team Car, Aluminum >95 Specialized Stumpjumper M2 FS >------------------------------------------------------ >St. Louis / Columbia, MO >LiMBO - Gateway VW Club - VWoA VW Club - Missouri Micros > > >>>> >Have to respectfully disagree here. A good crimp connection beats a >soldered >connection anyday. First of all a soldered connection is brittle and >with >any >amount of flexing or vibration over time it will break. Also if you >don't >clean up the connection after soldering it will corrode much faster >than a >crimped connection. Best scenerio is use some clear plastic tubing. >Cut a >piece long enough to cover your junction. Then slide it on the wire. >Now >crimp your connection together. Slide the clear tube over the >connection >and >then tie the ends of the tube with some thin string (or use the >shrinkwrap >method). Thats how we do it on aircraft. >Ever wonder why those Vanagon power window switches go bad? The >connections >are soldered and they break. >Ken Wilford >Van-Again >John 3:16 ><<< > ___________________________________________________________________ You don't need to buy Internet access to use free Internet e-mail. Get completely free e-mail from Juno at http://www.juno.com/getjuno.html or call Juno at (800) 654-JUNO [654-5866]
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