

| Subject: | S&S header for a GTI experience |
| From: | Carl Krucke |
| Date: | Wed, 28 Apr 1999 21:38:56 -0400 |
I've never seen or tried an S&S header for a Vanagon, but... I did buy one for my 83 GTI a few years back. I still have it and it hasn't burnt through in the roughly 20miles I've had it on. That's about all I can say for it. Oh yeah, it was cheap too. Compared to a new manifold, which was my alternative at the time. Against it, I can say: 1) The tailpipe hookup tube (just downstream of the collector) is the same exact diameter as the other 4 tubes, which is to say about 1/2" smaller in diameter than the rest of my (factory) exhaust system. Yet it was supposed to be made for that car? 2) The flange on the hookup tube was welded in place about 3/4" too far forward to attach to the rest of my exhaust. Luckily I was able to cut it loose on my lathe and have a friend reweld it in the right place. 3) It hangs low enough that with generous throttle applications the collector hits the swaybar. Even with fresh motor mounts. 4) As low as that is, it's still too high for a correct Bosch oxygen sensor to fit because the boss the sensor mounts in is on the top if it, at the lead edge of the collector. On deceleration the sensor would whack the exhast heat shield and broke the wire off within a week. Like it was doing a whole lot of good anyway, reading exhaust gas off primarily one single cylinder's exhaust stream and being so far down stream (compared to the original unit) that the gases it did see were much cooler than they ought to be. I managed to modify another sensor enough to get it to fit. 5) I also managed to make some custom heat shields to protect the replacements for the plastic shift linkage bushings and the steering rack boot that couldn't take the heat. 6) I noticed a -very- slight (might be my imagination even) power increase in the midrange, but nothing and maybe even less than before, in the high end, which is where I had expected an equal length tube header to shine. I attribute this to the small tube downstream of the collector. 7) I've seen several other cheap, but other brand, headers break welds at the head flange from flexing there instead of at the joint where it was supposed to, so I also had my welding friend attach a bracket I made right near the rearward bend. That bolts to the block and makes the flex thing do the flexing instead of stressing the head flange welds. Again, most of this likely won't apply to a Vanagon pipe, it's just my two pfennigsworth, but it may be an indicator of the company's overall attention to detail and quality. Carl 82 Vanagon which really likes it's Dansk I got from Ron. 83 GTI 86 Scirocco 8v
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