Have you tried J-B Weld? Works fine filling in the pits in the head
itself when doing gasket jobs, may work just as well on your problem. Maby
"J-B Welding" one of those copper washers to the head? That way when you
torque the head the copper washer takes most of the "twist strain" and not
the J-B Weld.
   Just a thought.

----- Original Message -----
From: Joshua Van Tol <jjvantol@USWEST.NET>
To: <vanagon@GERRY.VANAGON.COM>
Sent: Monday, May 24, 1999 1:55 PM
Subject: waterboxer head nuts leak

> Does anyone have suggestions for stopping 1.9 liter waterboxer head nuts
> from leaking? I have a presistent problem with two of them.
>
> I've tried the standard vw sealing compound, silicone, head gasket
sealant,
> and even, most recently, copper sealing washers. Nothing has worked.
>
> The sealing surface on the head is a bit scarred up, which probably
> accounts for the problem. So, any suggestions? I'm thinking of trying some
> permatex 3H on the nuts.
>
> My only other recourse, as far as I can tell, is to remove the head, and
> have the sealing surfaces remachined.
>
> Joshua Van Tol -- jjvantol@uswest.net