

| Subject: | Re: Clutch Play |
| From: | Jim & Melody |
| Date: | Tue, 25 May 1999 12:44:53 -0600 |
Mark, Of course you are right - I mispoke. Yes, remove the master cylinder to make any adjustments with the yoke/pin etc. You'll still have to be part contortionist to get at the yoke but I believe it is the only feasible way to get at the part unless you want to remove the dash. Good Luck. Jim 91 Syncro AW ----- Original Message ----- From: Mark A. Williamson <mwilliamson@ABCH2O.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Tuesday, May 25, 1999 3:44 AM Subject: Re: Clutch Play > Jim- > I am bit turned around. I read your post as suggesting that the piton yoke > for the MASTER cylinder is worn, but you referred to removing the SLAVE > cylinder. Why would I need to handle the slave cylinder to remove/adjust > the yoke on the master cylinder? I am guessing that you mean I need to > remove the master cylinder, presumably to make it easier to access the yoke. > Will disconnecting the master cylinder reduce at all the need for the skills > of a contortionist to get at the yoke? Can you clarify a bit for me please? > > Thanks > > -- > Mark A. Williamson > Denver, CO > 88 Wolfsburg Weekender (135K) > > > ---------- > >From: Jim & Melody <JiMelody@ZIANET.COM> > >To: vanagon@GERRY.VANAGON.COM > >Subject: Re: Clutch Play > >Date: Tue, May 25, 1999, 4:16 Uhr > > > > > You are correct that play can be adjusted. Last fall I made the mistake of > > replacing both master and slave cylinders trying to get my clutch play > > solved but to no avail. My guess is that the holes in the master cylinder > > piston yoke is well worn as is the pin that goes through it. It is not a > > fun postion to work in but can be done with a little patience. I used a > > small mirror to allow me to work by sight rather than complete feel. You'll > > need to remove the slave cylinder first which is easy and you don't have to > > disconnect the hydraulic line. You can then reach up and take the pin out > > of the piston yoke. You'll quickly know if that is the problem. I > > replaced the worn pin with a larger one and then adjusted the play with the > > threads on the piston and came out with a perfect adjustment. You can too. > > Good luck. And have fun trying to get everything back in while upside down. > > You'll have to improvise a wire or something to hold it in place while you > > work. Give yourself an hour minimum. > > > > Jim > > 91 Syncro AW > > ----- Original Message ----- > > From: Mark A. Williamson <mwilliamson@ABCH2O.COM> > > To: <vanagon@GERRY.VANAGON.COM> > > Sent: Monday, May 24, 1999 5:41 AM > > Subject: Clutch Play > > > > > >> Hello All. > >> > >> Lately it has occurred to me that I need to push the clutch pedal much > >> closer to the floor to disengage it. Conversely, it seems like now it > >> barely leaves the floor before engaging. I have bled the clutch (and > > brake) > >> line after replacing the hydraulic fluid. There are no obvious leaks in > > the > >> line anywhere (nor is there a need to top up the fluid reservoir). I > >> believe the "play" in the clutch can be adjusted, but it seems like the > >> clutch master cylinder is just a little harder to get at than world peace. > >> > >> Does anyone have a good/bad tale to tell me regarding this type of > >> adjustment? If either the master or slave cylinder requires rebuilding, > > is > >> there a way to make that determination before the fact? > >> > >> TIA > >> -- > >> Mark A. Williamson > >> Denver, CO > >> 88 Wolfsburg Weekender (135K) > >
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