

| Subject: | Flushing Tee and Filling cooling system procedure. |
| From: | Vince P. |
| Date: | Wed, 12 May 1999 11:05:02 -0700 |
Two months ago I posted a method to flush the cooling system using a
flushing Tee. After flushing the system, I removed the tee and
replace the hose I spliced. I have also now filled the system using
the following procedure:
1) Raise front of vehicle as much as possible.
2) Remove front grill and loosen almost completely the bleeder screw
on radiator
3) Loosen bleeder screw in engine compartment located on large
radiator hose plastic coupling. Be careful, these can break easily
and are expensive to replace.
4) Fill cooling system with straight antifreeze until 2 gallons and 2
cups (8 liters) of antifreeze have been used. Then use a premixed
50/50 mix of antifreeze and water.
5) Run engine at 3000 RPM and fill cooling system until full and no
more bubbles come from radiator bleed screw. With engine still
running at 3000 RPM, close bleeder screw on radiator.
6) With engine still at 3000 RPM, top off reservoir in engine
compartment and replace cap.
7) Turn off engine for 5 minutes. Then repeat steps 3 and 6. Close
engine compartment bleeder screw.
8) Fill expansion tank to max with 50/50 mix of coolant and reattach
hose from expansion tank to reservoir tank.
9) Drive car as normal. Check expansion tank and top off as needed
at the beginning and end of every trip you make especially after trips
over an hour long. If the blinking light on the temperature gage ever
blinks for more than 10 seconds, stop the car and top off the
reservoir tank. Run the engine at 3000 and top the reservoir tank
again and replace the cap.
10) The system is bleed when the level in the expansion tank
stabilizes. This should happen in less than 10 trips where the engine
gets up to normal operation temperatures.
Regards,
Vince.
'85 Westy, GL
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